
Inline Auto Flame Brazing Welding Equipment for Air Conditioning Evaporator and Condenser
This inline flame brazing system can provide automated soldering process, and precisely control welding heating time & the gas flow by using a mass flow controller to achieve to precisely control the temperature of the soldering and solder bath, to ensure the stability and consistency of welding quality.
Indexing by the sophisticated automatic divider, can ensure that each welding angle error does not exceed 15 ".
The combustion gas flow, welding time and other parameters can be adjusted in the production process, and various process parameters can be real-time monitored; The preset process parameters can be stored (maximum: 30 groups), can call the appropriate preset process parameters directly according to the different pieces to be welded;
Applicable Products:Air-conditioning evaporator and condenser
Combustion gas: Natural gas or liquefied petroleum gas + oxygen
Welding products height (mm):100 mm-----2350 mm
Production line speed: 1-3.5m/min
Small U tube diameter (mm): Ф 6 mm, Ф 7 mm, Ф 7.94 mm Ф 9.52mm, Ф 12.7 mm.
Products columns:1 ~ 4 columns
Ambient temperature:0℃-40℃, Relative humidity:30-98%RH
Solder ring requirements: Standard solder ring
Main Function:
1. Automatically ignite and extinguish fire; Automatically switch the strength of the flame; keep flame stable, avoid tempering
2. With faulty alarm and self-diagnostic functions
3. Gas concentration detection function: when the gas concentration reaches to the 50% of explosive limit, the system will automatically shut down or close the gas valve, and alarm occurs.
4. Extinguishing with nitrogen: can avoid deflagration.
5. Power-off protection: the equipment will automatically fill in nitrogen
6. Emergency button: In urgent cases, the electrical and pneumatic system can be shut-off immediately, and starts extinguishing protection.
Main Configuration:
PLC | OMRON |
Touch screen | OMRON |
Solenoid valve | Burkert |
Pneumatic parts | FESTO or SMC |
Temperature sensor | RAYTEK |
Concentration meter | RIKEN |
Benefits analysis:
Every 8 hours of production can reach 2500 pieces or more. The device can operate 20 hours continuously. Calculated in accordance with professional welders’ stage salaries, the investment cost of the equipment can be recovered by one year.
Showcase:
Guangzhou HongCe Equipment Co., Ltd.
Guangzhou HongCe Equipment Co., Ltd (hereinafter referred to as HongCe) is located in Guangzhou, China, since 2003, engaged in developing and providing test equipment and detection system for electronic & electrical products, house appliances and other products. HongCe is professionally dedicated in providing laboratory testing equipment and production line testing system, we are now the high-tech enterprises with technical superiority and R & D capabilities in test instruments industry.
Our core technologies encompass vacuum, leak testing & automatic control, laboratory test equipment & solution. Our technical leader is an expert in leak detection, his more than 2 decades of experience are a great asset to our firm. Our technical team is comprised of wellexperienced engineers and technicians.
HongCe laboratory testing equipment are designed and manufactured as per the requirements of GB, IEC, EN, UL, VDE, BS, AS, ISO standards and etc. Our main products are: switch, plug, socket and coupler test equipment; mechanical strength impact test equipment; material fire hazard test equipment, enclosure protection test probes; waterproof and dustproof environmental testing equipment; household appliances testing equipment; wire and cable testing equipment; luminaires test equipment; electric tools test equipment; information technology and audio & video test equipment. Our products are widely used in domestic and worldwide measurement & certification institutions, inspecting mechanism, laboratories, export & import inspection and quarantine bureau, various production companies and etc. Our customer includes Bureau Veritas, CSA, ITS, UL, TUV Rheinland, TUV SUD, SGS and etc.
HongCe production line testing equipment are mainly customized according to client's workpieces, such as automatic leak testing system, gas recovery system, other tailor-made system based on vacuum & leak testing technology.